RV Fuel Cap Cover 3D CAD rendering — technical blueprint

Engineering & Material Science

Technical Specifications

The RV Fuel Vault is engineered from a Proprietary High-Impact Polymer Composite. Unlike traditional steel brackets, our advanced material is designed specifically for the rigors of the open road and high-exposure chassis environments.

1

Material Science & Composition

Every component is purpose-engineered to outperform traditional metal solutions in every measurable category.

Impact Resistance

High-Impact Polymer Composite

Engineered to withstand high-velocity impact from road debris. 3/16″ thick, fiber-filled polymer that is virtually unbreakable under real-world driving conditions.

UV Stabilization

Automotive-Grade UV Inhibitors

Infused with automotive-grade UV inhibitors to prevent fading, chalking, or structural degradation in high-exposure climates — tested for Florida and Arizona sun.

Chemical Resistance

100% Chemically Inert

Completely inert to Diesel, Gasoline, DEF, and road salts. Will not pit, rust, or corrode — ever. Unlike steel or chrome, this material is purpose-built for high-exposure chassis environments.

Thermal Stability

-40°F to 220°F

Rated for operating temperatures across the full spectrum — ensuring structural integrity from the Alaskan Highway to Death Valley.

2

Chassis Compatibility & Fitment

Each Vault is precision-molded to the exact CAD specifications of the OEM chassis provider.

Ford F-550 / F-600

Super C Diesel
Engine: 6.7L Power Stroke V8 Turbo Diesel
Compatible Brands: Entegra Coach, Jayco, Grand Design, Dynamax, Holiday Rambler, East to West RV, Fleetwood, Thor Motor Coach

Ram 5500

Super C Diesel
Engine: 6.7L Cummins Turbo Diesel
Compatible Brands: Dynamax Isata 5

Ford E-450

Class C Gas
Engine: 7.3L Godzilla V8 / 6.8L Triton V10
Compatible Brands: Thor, Coachmen, Forest River, Jayco, Winnebago, Nexus RV, Entegra Coach, Phoenix USA, Coach House RV, East to West RV

Ford F53

Class A Gas
Engine: 7.3L Godzilla V8 / 6.8L Triton V10
Compatible Brands: Coachmen, Entegra Coach, Fleetwood, Forest River, Holiday Rambler, Jayco, Newmar, Thor, Tiffin, Winnebago

Workhorse W20 / W22 / W24

Class A Gas (Legacy)
Engine: GM 8.1L Vortec V8 / 6.0L Vortec V8
Compatible Brands: Fleetwood, Winnebago, Itasca, Coachmen, Four Winds, Georgie Boy, Gulf Stream, Damon, National RV
3

Security & Hardware

Three layers of active security engineered to defeat the most common theft methods.

Tamper-Proof Fasteners

Installs with existing factory screws for a zero-modification setup. Optional permanent shear-nut security bolts (coming soon) will offer an additional theft-deterrent upgrade requiring proprietary tools for removal.

Integrated Lock Cylinder

Features a weather-shielded, high-security keyway designed to resist picking and environmental debris. Built to withstand the same road conditions as the chassis itself.

4

Installation & Engineering

Designed for effortless installation by owners, dealership techs, or fleet managers — no specialized tools or lifts required.

Installation Method

Bolt-On — Zero Modifications

Install Time

8–15 minutes with basic hand tools

Fastening System

Factory Screws (included) — Optional Shear-Nut Security Bolts Coming Soon

Lock Type

Tamper-Resistant Keyed Lock

Warranty Impact

None — 100% Warranty Compliant

Weight

∼30% the weight of steel equivalents

Color Powder Coating

Coming Soon — Black, White, Silver, Gray, Blue & Red

The RV Fuel Vault high-impact composite security shield in tactical black — close-up view
The RV Fuel Vault installed on a luxury Super C motorhome for a production-finished look
5

Why Composite?

We chose advanced composites over steel to eliminate rust and rattling while maintaining elite-level security.

6

Warranty & Compliance

Designed to protect your investment without compromising your factory coverage.

100% Warranty Compliant

Designed as a non-invasive accessory that utilizes existing factory mounting points. No drilling, no cutting, no modifications.

Weight Efficiency

At approximately 30% the weight of steel equivalents, the RV Fuel Vault preserves your OCCC (Occupant and Cargo Carrying Capacity).

Origin

100% Engineered and Manufactured in Sarasota, Florida, USA.

Patent Pending

U.S. Patent Application 19/632,042. Protected intellectual property with proprietary design.

Technical Data Sheet

Download the full specification sheet for fleet managers, insurance adjusters, and dealership purchasing teams.

Request Data Sheet

Ready to Upgrade Your Chassis Security?

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